1. What is the primary advantage of a Flexible Manufacturing System (FMS) over traditional manufacturing methods?
(a) Reduced product cost
(b) Increased production volume
(c) Enhanced adaptability to product variety and changes
(d) Improved worker safety
Answer: c
Explanation: FMS excels in producing a variety of products with frequent changes in design or specifications. Traditional methods struggle with such flexibility.
2. Which of the following components is NOT typically found in an FMS?
(a) Computerized Numerical Control (CNC) machines
(b) Automated Material Handling System (AMHS)
(c) Centralized inventory control system
(d) Dedicated production line for specific products
Answer: d
Explanation: FMS thrives on adaptability, unlike dedicated lines designed for one specific product.
3. FMS relies on a communication network between _____.
(a) Machines and operators only
(b) AMHS and workstations only
(c) All system components (machines, AMHS, computer control)
(d) Inventory control system and production planning
Answer: c
Explanation: Efficient communication between all elements ensures smooth operation and coordinated production.
4. FMS programming focuses on _____.
(a) Detailed operator instructions
(b) Defining machine sequences and tool paths
(c) Material handling schedules
(d) Quality control procedures
Answer: b
Explanation: Programming instructs machines on specific actions for each product variant, optimizing production flow.
5. Which factor has the LEAST impact on the complexity of an FMS?
(a) Number of workstations
(b) Variety of products handled
(c) Level of automation
(d) Machine brand or manufacturer
Answer: d
Explanation: As long as components follow standard protocols and interfaces, specific brands have less impact on complexity.
6. A key challenge in FMS implementation is _____.
(a) High initial investment cost
(b) Integration of different technologies
(c) Limited availability of skilled workers
(d) Difficulty in scheduling production runs
Answer: b
Explanation: Combining CNC machines, AMHS, software, and sensors requires careful integration for seamless operation.
7. FMS is most suitable for ______.
(a) Mass production of standardized products
(b) Low-volume production of diverse products
(c) Long production runs with minimal changeover
(d) Highly repetitive manual assembly tasks
Answer: b
Explanation: FMS shines in handling small batches of different products with frequent changeovers.
8. Which term describes the ability of an FMS to switch between production of different products?
(a) Scalability
(b) Efficiency
(c) Agility
(d) Capacity utilization
Answer: c
Explanation: This term specifically refers to the ability to adapt quickly to changing production requirements, a key strength of FMS.
9. Real-time production data in an FMS is used for ______.
(a) Generating marketing reports
(b) Monitoring process performance and making adjustments
(c) Calculating employee wages
(d) Maintaining financial records
Answer: b
Explanation: Real-time data allows for proactive management of production flow, resource allocation, and quality control.
10. FMS contributes to sustainability by ______.
(a) Increased material consumption
(b) Higher energy demand
(c) Reduced waste generation and resource efficiency
(d) Increased reliance on manual labour
Answer: c
Explanation: FMS often optimizes material usage, minimizes scrap, and reduces energy consumption compared to traditional methods.
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